Product Description
Matrix ruggedized connector solutions provide engineers with robust, high-performance connectivity options designed to withstand harsh environmental conditions, such as extreme temperatures, vibrations, and moisture ingress. These connectors often feature rugged materials, IP-rated sealing, and enhanced durability, making them ideal for industries like aerospace, military, oil and gas, and industrial automation. Their reliability and resistance to environmental stressors ensure uninterrupted data transmission and power distribution in critical applications, enhancing system longevity and performance.
Value Added
Matrix offers expert customization of Mil-Spec connectors, creating bespoke harness and assembly solutions. Their capabilities include precision overmoulding for strain relief, integration of robust connector gaskets, and utilization of ruggedized cables. Customized assemblies streamline installations, enhance system longevity, and ensure peak performance. Matrix's tailored solutions add exceptional value to engineering teams by optimizing reliability and durability in challenging industrial environments.
Frequently asked questions
If you have a question that is not addressed in our FAQ please click 'Contact Matrix' at the top of the page and submit. We will answer directly and add it to our FAQ to benefit the entire engineering community.
Your vision! Our expertise! Collaborating with engineering teams is what we do best! We listens to your priorities, and create a customized solution tailored to your specific requirements.
1. MIL-DTL-38999 Circular Connectors:
- Description: Rugged circular connectors conforming to MIL-STD-38999 standards, offering high durability and environmental resistance.
- Benefit: Engineers can rely on these connectors for military and aerospace applications, ensuring robust, high-performance connections in harsh conditions.
2. MIL-STD-5015 Rectangular Connectors:
- Description: Rectangular connectors meeting MIL-STD-5015 standards, known for their versatility and robustness.
- Benefit: Engineers benefit from their adaptability in various military and industrial settings, providing reliable electrical connections.
3. MIL-DTL-26482 Circular Connectors:
- Description: Circular connectors complying with MIL-STD-26482 standards, designed for aerospace and defense applications.
- Benefit: Engineers can trust these connectors for their resilience in extreme conditions, ensuring dependable connections in critical systems.
4. MIL-C-24308 D-Sub Connectors:
- Description: D-subminiature connectors conforming to MIL-C-24308 standards, featuring D-shaped shells.
- Benefit: Engineers appreciate their robust construction and reliability in military, industrial, and communications systems.
5. MIL-DTL-83513 Miniature Connectors:
- Description: Miniature connectors complying with MIL-DTL-83513 standards, suitable for military and aerospace miniaturized applications.
- Benefit: Engineers benefit from compact, lightweight connectors that maintain high performance in constrained spaces.
6. MIL-C-5015 Bayonet Coupling Connectors:
- Description: Connectors adhering to MIL-C-5015 standards with bayonet-style coupling mechanisms.
- Benefit: Engineers value their secure locking and easy mating, making them ideal for quick field installations.
7. MIL-DTL-55181 Audio Connectors:
- Description: Connectors conforming to MIL-DTL-55181 standards, specifically designed for military audio systems.
- Benefit: Engineers rely on these connectors for noise-free audio transmission in demanding military environments.
8. MIL-C-26500 Aero/Defense Connectors:
- Description: Connectors meeting MIL-C-26500 standards, tailored for aerospace and defense applications.
- Benefit: Engineers appreciate their high-reliability features, ensuring consistent performance in aviation and military systems.
9. MIL-C-24308 Micro-D Connectors:
- Description: Micro-D connectors conforming to MIL-C-24308 standards, offering compact, high-density connections.
- Benefit: Engineers utilize them in space-constrained environments while maintaining ruggedness and durability.
10. MIL-DTL-5015 Matrix Connectors:
- Description: Matrix connectors complying with MIL-DTL-5015 standards, providing versatile electrical connections.
- Benefit: Engineers find them adaptable for diverse military and industrial applications, ensuring dependable connections.
11. MIL-C-26482 Bayonet Coupling Connectors:
- Description: Connectors following MIL-C-26482 standards, featuring bayonet coupling for secure and quick mating.
- Benefit: Engineers rely on their robust design for dependable connections in aerospace and defense systems.
12. MIL-DTL-22992 Tri-Start Connectors:
- Description: Tri-Start connectors conforming to MIL-DTL-22992 standards, designed for aerospace and military use.
- Benefit: Engineers appreciate their high-reliability, ensuring consistent performance in demanding conditions.
13. MIL-DTL-41612 I/O Connectors:
- Description: I/O connectors complying with MIL-DTL-41612 standards, suitable for military and industrial applications.
- Benefit: Engineers find them versatile for data and signal transmission in challenging environments.
14. MIL-PRF-29504 Fiber Optic Connectors:
- Description: Fiber optic connectors meeting MIL-PRF-29504 standards, designed for military optical communication.
- Benefit: Engineers rely on their high-speed data transmission and immunity to electromagnetic interference.
15. MIL-C-5015 Power Connectors:
- Description: Power connectors adhering to MIL-C-5015 standards, engineered for military power distribution.
- Benefit: Engineers trust them for efficient power delivery and ruggedness in military systems.
16. MIL-PRF-39012 Coaxial Connectors:
- Description: Coaxial connectors complying with MIL-PRF-39012 standards, designed for RF and microwave applications.
- Benefit: Engineers value their superior signal integrity and resistance to electromagnetic interference.
17. MIL-DTL-55302 Surface Mount Connectors:
- Description: Surface mount connectors conforming to MIL-DTL-55302 standards, suitable for military PCB applications.
- Benefit: Engineers appreciate their space-saving design and reliability in military electronics.
18. MIL-DTL-55181 Circular Audio Connectors:
- Description: Circular audio connectors meeting MIL-DTL-55181 standards, designed for military audio systems.
- Benefit: Engineers rely on their noise-free audio transmission and durability in harsh environments.
19. MIL-DTL-12883 Filter Connectors:
- Description: Filter connectors conforming to MIL-DTL-12883 standards, offering EMI/RFI filtering for military electronics.
- Benefit: Engineers use them to ensure compliance with electromagnetic compatibility standards in military systems.
20. MIL-DTL-28748 High-Speed Connectors:
- Description: High-speed connectors complying with MIL-DTL-28748 standards, designed for military data transmission.
- Benefit: Engineers rely on their high bandwidth and low-latency performance in military communication systems.
1. Application Requirements:
- Understand the specific application needs, including voltage, current, and data transmission requirements.
2. Environmental Conditions:
- Assess the environmental challenges, such as temperature extremes, humidity, shock, vibration, and exposure to dust, chemicals, and radiation.
3. MIL-STD Compliance:
- Ensure that the connector complies with the relevant MIL-STD (e.g., MIL-STD-38999, MIL-STD-5015) for the intended application.
4. IP Rating:
- Consider the Ingress Protection (IP) rating to determine the connector’s resistance to dust and moisture ingress.
5. Hermetic Sealing:
- For applications where airtight sealing is critical, choose connectors with hermetic sealing options to prevent moisture and gas ingress.
6. Electrical Performance:
- Evaluate the connector’s electrical characteristics, including impedance, signal integrity, and crosstalk, to ensure it meets performance requirements.
7. Mating and Unmating Cycles:
- Determine the expected number of mating and unmating cycles the connector will undergo throughout its lifecycle.
8. Connector Materials:
- Verify that the materials used in the connector’s construction are compatible with the application’s environment, resistant to corrosion, and can withstand temperature variations.
9. Shielding and EMI/RFI Protection:
- If the application is sensitive to electromagnetic interference (EMI) or radio-frequency interference (RFI), select connectors with effective shielding features.
10. Size and Form Factor:
- Ensure that the connector’s size and form factor fit within the available space in the design and can accommodate the intended cable and assembly requirements.
11. Cable Compatibility:
- Verify that the chosen connector is compatible with the type and size of cables or wires required for the application, considering factors like wire gauge and insulation.
12. Connector Type and Configuration:
- Select the appropriate connector type (e.g., circular, rectangular, coaxial) and configuration (e.g., pin count, gender) based on the specific needs of the application.
13. Standards and Certifications:
- Check if the connector complies with other industry standards and certifications, such as UL, CSA, and ATEX, depending on the application’s requirements.
14. Supplier and Support:
- Evaluate the reputation and reliability of the connector manufacturer or supplier. Consider the availability of technical support and after-sales service.
15. Cost Considerations:
- Balance the cost of the connector with its performance and durability benefits. Consider the overall lifecycle cost, including maintenance and replacement.
16. Customization Options:
- Determine if the connector can be customized to meet specific application requirements, such as overmolding, gasket sealing, or special materials.
17. Future Availability:
- Consider the long-term availability of the connector to avoid obsolescence issues and ensure a consistent supply for ongoing projects.
18. Testing and Qualification:
- Conduct rigorous testing and qualification procedures to verify that the chosen connector can withstand the expected environmental conditions and performance demands.
1. Aerospace and Avionics:
- Problem: Aerospace applications involve extreme temperatures, high altitudes, and exposure to radiation, requiring connectors that can withstand these conditions.
- Solution: Mil-Spec connectors provide robust, high-reliability connections, ensuring uninterrupted data and power transmission.
- Reference: Used in avionics systems, satellites, and space exploration missions.
2. Military Communications:
- Problem: Military operations require secure and reliable communication under harsh environmental conditions, including dust, moisture, and electromagnetic interference.
- Solution: Mil-Spec connectors offer sealed, shielded, and rugged designs, ensuring dependable communication in military equipment.
- Reference: Utilized in military radios, tactical communication systems, and battlefield equipment.
3. Oil and Gas Exploration:
- Problem: Oil and gas drilling involves exposure to extreme temperatures, high-pressure differentials, and corrosive substances, necessitating rugged connectors.
- Solution: Mil-Spec connectors with robust construction and hermetic sealing ensure reliable connections in downhole and subsea applications.
- Reference: Employed in oilfield drilling equipment, offshore platforms, and submersible systems.
4. Automotive Electronics:
- Problem: Automotive electronics face temperature variations, vibrations, and exposure to moisture, requiring connectors that withstand these challenges.
- Solution: Mil-Spec connectors offer durability and resistance to environmental stressors, ensuring reliable connections in vehicle electronics.
- Reference: Used in vehicle control systems, engine management, and in-car entertainment.
5. Railway Signaling:
- Problem: Railway signaling systems need connectors that can endure vibrations, temperature fluctuations, and exposure to outdoor elements.
- Solution: Mil-Spec connectors provide ruggedness and reliability, ensuring consistent signal transmission in railway infrastructure.
- Reference: Utilized in train control systems, signaling equipment, and rail communications.
6. Marine Electronics:
- Problem: Marine environments subject connectors to saltwater exposure, humidity, and mechanical shock, demanding corrosion-resistant solutions.
- Solution: Mil-Spec marine connectors offer hermetic sealing and corrosion resistance, ensuring dependable electrical connections in marine systems.
- Reference: Used in shipboard systems, underwater robotics, and offshore installations.
7. Industrial Automation:
- Problem: Industrial automation environments involve high vibrations, dust, and moisture, requiring connectors to withstand these conditions.
- Solution: Mil-Spec connectors with IP-rated sealing and robust materials provide reliable connections in industrial automation.
- Reference: Utilized in manufacturing machinery, robotics, and factory automation.
8. Mining Equipment:
- Problem: Mining operations expose connectors to extreme conditions, including dust, moisture, and mechanical stress, demanding rugged connectors.
- Solution: Mil-Spec connectors with resistance to abrasion and durable materials ensure continuous operation in mining machinery.
- Reference: Employed in mining equipment, conveyor systems, and communication networks.
9. Medical Devices:
- Problem: Medical devices require connectors that can handle sterilization procedures, moisture, and mechanical wear in healthcare settings.
- Solution: Mil-Spec connectors offer medical-grade materials and reliability, ensuring secure connections in critical medical equipment.
- Reference: Used in patient monitoring devices, diagnostic equipment, and surgical instruments.
Mil-Spec connectors are engineered to address the specific challenges of these industries, providing robust and reliable electrical connections in extreme environmental conditions, ultimately contributing to the reliability and performance of critical systems and equipment.
COMPARE
Compare Options
Click below to get a customized comparison chart tailored to your application.
1
2
3
1 | 2 | 3 | |
Considerations | Brand A Connectors | Brand B Connectors | Brand C Connectors |
Environmental Resistance | Very Good | Good | Moderate |
Mechanical Durability | Good | Very Good | Moderate |
IP Rating | Very Good | Good | Moderate |
Hermetic Sealing | Good | Very Bad | Moderate |
Electrical Performance | Very Good | Good | Moderate |
Mating Cycle Rating | Very Good | Good | Moderate |
Connector Materials | Very Good | Good | Moderate |
EMI/RFI Shielding | Good | Very Bad | Moderate |
Customization Options | Good | Very Good | Moderate |
Cost vs. Performance | Moderate | Good | Very Good |