Custom Cordsets

Your vision! Our expertise! Collaborating with engineering teams is what we do best! We listens to your priorities, and create a customized solution tailored to your specific requirements.

1. Highly Flexible Chain Cables:

• Description: Highly flexible chain cables are designed for use in cable carriers or drag chains, offering durability in dynamic applications.
• Primary Benefit: They withstand constant bending and flexing, reducing downtime and maintenance costs in automation systems.

2. Servo Cables:

• Description: Servo cables are engineered for connecting servo motors and drives, providing precise motion control.
• Primary Benefit: They offer low capacitance and interference resistance, ensuring accurate and reliable servo motor operation.

3. Sensor-/Actuator Cables and Wires:

• Description: Sensor-/actuator cables and wires link sensors and actuators to control systems for data acquisition and actuation.
• Primary Benefit: They enable efficient signal transmission, facilitating automation and control processes.

4. Optical Waveguide Cables and Wires:

• Description: Optical waveguide cables and wires transmit data via light signals, suitable for high-speed data communication.
• Primary Benefit: They provide high bandwidth and immunity to electromagnetic interference, ideal for demanding automation networks.

5. Torsionable Cables and Wires:

• Description: Torsionable cables and wires are designed for applications involving twisting or torsional movements.
• Primary Benefit: They maintain signal integrity and prevent cable damage in rotating equipment.

6. Flexible Tray Cables and Wires:

• Description: Flexible tray cables and wires are suitable for use in cable trays and conduit systems.
• Primary Benefit: They offer versatility in cable routing and protection, simplifying installation in automation setups.

7. High Flex Control Cables and Wires:

• Description: High flex control cables and wires provide reliable control signal transmission in dynamic environments.
• Primary Benefit: They endure repeated flexing, reducing downtime and maintenance requirements.

8. Bus Cables for Industrial Communication:

• Description: Bus cables support various industrial communication protocols like Profibus or Modbus.
• Primary Benefit: They facilitate efficient data exchange in automation networks, enhancing control and monitoring capabilities.

9. CAT 5 Cables and Wires:

• Description: CAT 5 cables and wires are Ethernet cables capable of transmitting data at up to 100 Mbps.
• Primary Benefit: They offer reliable data connectivity, suitable for many industrial applications.

10. CAT 6 and CAT 6A Cables and Wires:

• Description: CAT 6 and CAT 6A cables provide higher data transmission speeds (up to 10 Gbps) compared to CAT 5.
• Primary Benefit: They support faster data communication, ideal for demanding industrial Ethernet networks.

11. Industrial Gigabit Ethernet Cables – Single Pair Ethernet Cables:

• Description: Industrial Gigabit Ethernet cables deliver Gigabit data rates over single pairs of conductors.
• Primary Benefit: They provide high-speed Ethernet connectivity for industrial automation applications.

12. Cables and Wires CAT 6A and CAT 7A:

• Description: CAT 6A and CAT 7A cables offer enhanced data transmission performance for industrial networks.
• Primary Benefit: They ensure high bandwidth and reliability, supporting critical data-intensive processes in automation.

These cordsets and cables cater to specific automation needs, offering durability, signal integrity, and data transmission capabilities for various industrial applications.

1. Application Requirements:

• Understand the specific needs and function of the cordset within the automation system.

2. Environmental Conditions:

• Determine the operating environment, including temperature ranges, exposure to moisture, chemicals, and physical stress.

3. Electrical Requirements:

• Identify voltage ratings, current capacity, and signal type (e.g., data, power) to select appropriate conductors and insulation.

4. Connector Type and Compatibility:

• Choose connectors compatible with the equipment, ensuring secure and reliable connections.

5. Cable Type and Material:

• Select the appropriate cable type (e.g., PVC, PUR, TPE) and material based on environmental and electrical requirements.

6. Cable Length and Configuration:

• Specify the cordset’s length and connector configurations to meet installation and space constraints.

7. Flexibility and Flex Life:

• Consider the need for flexibility and the number of flex cycles the cordset must endure, especially in dynamic applications.

8. Shielding and EMI/RFI Protection:

• Determine if shielding is necessary to protect against electromagnetic interference (EMI) and radiofrequency interference (RFI).

9. Safety Standards Compliance:

• Ensure the cordset meets industry-specific safety standards and regulations.

10. Customization Options:

• Evaluate the availability of customizable options to tailor the cordset to specific requirements.

11. Connector Sealing and IP Rating:

• Consider the level of sealing and IP rating required to protect against dust and moisture.

12. Abrasion and Chemical Resistance:

• Assess the cordset’s resistance to abrasion, chemicals, oils, and other potential hazards in the environment.

13. Torsional Movement:

• For applications involving twisting or torsional movement, choose cordsets designed to withstand such stress.

14. Connector Locking Mechanism:

• Determine if a locking mechanism is necessary to secure connectors in place.

15. Testing and Quality Assurance:

• Plan for testing and quality control measures to ensure the cordset’s performance and reliability.

16. Cost Considerations:

• Balance performance requirements with budget constraints to optimize cost-effectiveness.

17. Supplier and Manufacturing Capabilities:

• Collaborate with a reputable manufacturer with expertise in cordset design and production.

18. Documentation and Drawings:

• Maintain detailed documentation and drawings to support installation and troubleshooting.

1. Factory Automation and Robotics:

• Problem: High-speed data transmission and power distribution are essential for automated machinery and robots.
• Solution: Automation cordsets facilitate reliable signal and power transfer in these dynamic systems, enhancing manufacturing efficiency. (Reference: Manufacturing Industry)

2. Industrial Ethernet Networks:

• Problem: Data communication in industrial Ethernet networks demands reliable and high-speed connectivity.
• Solution: Ethernet cordsets provide efficient data transmission, enabling real-time monitoring and control in industrial automation. (Reference: Industrial Networking)

3. Sensor and Actuator Connections:

• Problem: Sensors and actuators require dependable connections for data acquisition and control.
• Solution: Sensor/actuator cordsets ensure secure and efficient signal transmission in automation systems. (Reference: Automation Control)

4. Motor and Drive Connections:

• Problem: Motors and drives require precision control signals and power supply.
• Solution: Servo and motor cordsets deliver accurate control and power distribution for motion control applications. (Reference: Motion Control)

5. Machine Tools and CNC Equipment:

• Problem: CNC machines demand high-flexibility cables for precise and rapid movement.
• Solution: Highly flexible chain cables provide durability and signal integrity, enhancing machining accuracy. (Reference: Machining Industry)

6. Industrial Robotics:

• Problem: Robots in manufacturing and assembly lines require robust and reliable connections.
• Solution: Automation cordsets withstand repeated flexing, ensuring uninterrupted robot operation. (Reference: Robotics Industry)

7. Control Panels and PLCs:

• Problem: Control panels and PLCs need structured connections for process control.
• Solution: Control cables and tray cables simplify installation and organization, supporting control system reliability. (Reference: Control Systems)

8. Material Handling Systems:

• Problem: Conveyor systems and material handling equipment demand resilient cables.
• Solution: Torsionable cables endure twisting movements, reducing cable wear and maintenance. (Reference: Material Handling)

9. Automotive Manufacturing:

• Problem: Automotive assembly lines require fast and reliable connectivity for automation.
• Solution: Automation cordsets facilitate precise control and monitoring in automotive production. (Reference: Automotive Industry)

10. Food and Beverage Processing:

• Problem: Harsh washdowns and hygiene requirements challenge cable durability.
• Solution: Cordsets with IP-rated connectors and materials withstand washdowns in food processing plants. (Reference: Food Industry)