Product Description
Matrix extruded profile gaskets are highly versatile sealing solutions made by forcing rubber compounds through a die, resulting in consistent cross-sectional shapes. Engineers benefit from their adaptability, as these gaskets conform precisely to intricate geometries, ensuring reliable sealing against moisture, dust, and environmental elements. Commonly used in HVAC systems, automotive manufacturing, and industrial machinery, extruded profile gaskets meet stringent specifications, offering dependable sealing performance across a wide range of applications.
Value Added
Matrix excels as an extruded profile gasket partner by delivering customized solutions. We leverage advanced fabrication and conversion techniques to meet specific requirements, providing engineers with precise and highly effective sealing solutions.
Frequently asked questions
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1. Solid Extruded Profile Gaskets
- Description: Solid extruded profile gaskets are continuous lengths of rubber material with consistent cross-sections.
- Primary Benefit: Engineers value them for their simplicity, durability, and suitability for basic sealing needs in various industries.
2. Sponge Extruded Profile Gaskets
- Description: Sponge extruded profile gaskets have a porous structure, offering compressibility and flexibility.
- Primary Benefit: These gaskets are ideal for applications requiring vibration dampening, shock absorption, and conformability to uneven surfaces.
3. EPDM Extruded Profile Gaskets
- Description: EPDM extruded profile gaskets are made from ethylene propylene diene monomer rubber, known for excellent weather and ozone resistance.
- Primary Benefit: Engineers rely on them for outdoor and high-temperature sealing, providing long-lasting performance.
4. Silicone Extruded Profile Gaskets
- Description: Silicone extruded profile gaskets are created from silicone rubber, offering a wide temperature range and electrical insulating properties.
- Primary Benefit: These gaskets excel in high-temperature environments, maintaining sealing integrity and electrical insulation.
5. Neoprene Extruded Profile Gaskets
- Description: Neoprene extruded profile gaskets are made from synthetic rubber with good resistance to weathering and oil.
- Primary Benefit: Engineers appreciate them for versatility and suitability in outdoor and marine applications.
6. Viton® Extruded Profile Gaskets
- Description: Viton® extruded profile gaskets are composed of fluoroelastomer rubber, offering exceptional chemical resistance.
- Primary Benefit: Viton® gaskets are chosen for demanding applications where resistance to aggressive chemicals is crucial.
7. Nitrile Extruded Profile Gaskets
- Description: Nitrile extruded profile gaskets, made from NBR rubber, offer good resistance to oil, fuel, and chemicals.
- Primary Benefit: These gaskets ensure reliable sealing in applications involving petroleum-based fluids.
8. Butyl Extruded Profile Gaskets
- Description: Butyl extruded profile gaskets are made from synthetic rubber with excellent gas and vapor resistance.
- Primary Benefit: Engineers prefer them for applications requiring impermeability to gases or vapors.
9. TPE (Thermoplastic Elastomer) Extruded Profile Gaskets
- Description: TPE extruded profile gaskets are made from a blend of plastic and rubber, providing flexibility and ease of processing.
- Primary Benefit: These gaskets offer a cost-effective solution with good sealing performance for various applications.
10. PTFE (Polytetrafluoroethylene) Extruded Profile Gaskets
- Description: PTFE extruded profile gaskets are created from a chemically inert material with low friction.
- Primary Benefit: Engineers use them for exceptional chemical resistance, making them suitable for aggressive substances and critical sealing applications.
1. HVAC Systems
- Problem: HVAC systems require effective sealing to prevent air and temperature leakage.
- Solution: Sponge extruded profile gaskets offer flexibility and compressibility, ensuring airtight seals in ductwork and components.
- Industry/Application: Heating, Ventilation, and Air Conditioning (HVAC) systems.
2. Automotive Weather Sealing
- Problem: Vehicles need protection against water, air, and noise ingress.
- Solution: EPDM extruded profile gaskets provide weather resistance, ensuring a watertight and quiet cabin.
- Industry/Application: Automotive manufacturing, door and window seals.
3. Construction
- Problem: Building structures require seals for weatherproofing and insulation.
- Solution: Silicone extruded profile gaskets offer thermal resistance and sealing effectiveness for windows, doors, and curtain walls.
- Industry/Application: Construction industry, architectural glazing.
4. Electronics Enclosures
- Problem: Electronics enclosures must be sealed to protect sensitive equipment from dust and moisture.
- Solution: Neoprene extruded profile gaskets provide sealing in electrical cabinets and enclosures.
- Industry/Application: Electronics manufacturing, control panels.
5. Marine and Nautical Applications
- Problem: Boats and marine structures require seals to prevent water intrusion.
- Solution: Silicone or neoprene extruded profile gaskets offer resistance to saltwater, ensuring watertight seals.
- Industry/Application: Maritime and shipbuilding, hatches and ports.
6. Aerospace
- Problem: Aircraft components need reliable seals to maintain cabin pressure and prevent fuel leaks.
- Solution: Specialized aerospace-grade Viton® or EPDM extruded profile gaskets ensure sealing integrity in aerospace applications.
- Industry/Application: Aerospace and aviation, aircraft manufacturing.
7. Food and Beverage Processing
- Problem: Hygienic standards demand seals that resist contamination.
- Solution: FDA-compliant silicone or EPDM extruded profile gaskets meet sanitary requirements in food and beverage processing equipment.
- Industry/Application: Food and beverage manufacturing, processing equipment.
8. Oil and Gas Industry
- Problem: Oil and gas pipelines require leak-free seals to prevent environmental damage.
- Solution: High-pressure, chemically resistant Viton® or PTFE extruded profile gaskets maintain seals in harsh chemical and high-pressure environments.
- Industry/Application: Oil and gas production, pipeline infrastructure.
9. Medical Equipment
- Problem: Medical devices need biocompatible, sterilizable seals to prevent contamination.
- Solution: Medical-grade silicone extruded profile gaskets offer biocompatibility and autoclave resistance for medical equipment.
- Industry/Application: Medical equipment manufacturing, surgical instruments.
10. Rail Transportation
- Problem: Trains require reliable door and window seals to prevent air and noise leakage.
- Solution: EPDM or sponge extruded profile gaskets ensure airtight seals, improving passenger comfort and safety.
- Industry/Application: Rail transportation, train door systems.
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Consideration | Extruded Profile Gaskets | Alternative Technique 1 | Alternative Technique 2 |
Temperature Resistance | Very Good | Good | Moderate |
Chemical Resistance | Very Good | Good | Moderate |
Compression Set | Good | Very Good | Moderate |
Durability | Very Good | Good | Moderate |
Flexibility | Very Good | Good | Moderate |
Ease of Installation | Good | Very Good | Moderate |
Cost | Moderate | Good | Very Good |
Environmental Impact | Moderate | Good | Very Good |
Customization | Good | Very Good | Moderate |
Longevity | Very Good | Good | Moderate |