XACT Technologies: Your Trusted Partner for High-Reliability Cable Assemblies
Precision Engineering for Mission-Critical Applications
At XACT Technologies, our advanced manufacturing facility in Houston, Texas, is a recognized leader in custom cable assemblies and wire harness manufacturing. With decades of experience and a relentless commitment to quality, we deliver high-performance interconnect solutions for the most demanding industries, including:
- Military & Defense
- Aerospace
- Oil & Gas
- Mining
- Transportation
- Industrial Automation
Our expertise in molded and non-molded cable assemblies ensures exceptional reliability in even the harshest environments.
Cutting-Edge Manufacturing for High-Performance Cable Assemblies
Equipped with state-of-the-art technology and a team of IPC-certified experts, our Houston facility produces precision-engineered cable assemblies that meet and exceed stringent industry standards.
Molded & Non-Molded Cable Harness Solutions
We offer both overmolded and non-molded cable harnesses, engineered for:
- Superior mechanical strength and strain relief
- Enhanced environmental protection against moisture, dust, and chemicals
- Long-term durability for mission-critical applications
Our capabilities include:
- Low- and high-pressure molding for custom encapsulation
- Overmolded assemblies for added protection against stress and abrasion
- Custom molding solutions tailored for high-performance applications
- Booted harness designs that enable easy field servicing without sacrificing reliability
Designed to Withstand Extreme Conditions
For applications requiring environmental sealing, EMI/RFI shielding, or high-voltage insulation, our ruggedized cable assemblies are built to perform under:
- Extreme temperatures
- Heavy vibration and mechanical shock
- Moisture, dust, and chemical exposure
- High-frequency electrical demands
Comprehensive In-House Testing & Quality Assurance
At XACT Technologies, we leave nothing to chance. Every cable assembly undergoes rigorous testing to ensure flawless performance in real-world conditions.
Our Testing Capabilities Include:
- Mechanical stress & strain relief testing
- Electrical continuity & insulation resistance validation
- RF performance & VSWR testing for high-frequency applications
- Environmental testing, including thermal cycling & moisture resistance
- Compliance with MIL-STD-810 & AS9100D standards
- EMI/RFI shielding effectiveness verification
- High-voltage dielectric withstand testing & hermetic sealing
Our IPC-certified technicians and inspectors ensure each assembly meets the highest aerospace, military, and industrial specifications.
Complete Engineering, Design & Machining—All Under One Roof
From concept to completion, we streamline the entire process—ensuring quality, efficiency, and cost-effectiveness.
Our In-House Capabilities Include:
- 3D design & modeling for rapid prototyping
- Custom mold & connector fabrication using precision CNC machining
- Electro-mechanical integration to support complex system requirements
- Tooling design & development for specialized interconnect needs
- Collaborative engineering support to ensure compliance, functionality, and durability
By keeping everything in-house, we accelerate production timelines, reduce costs, and maintain absolute quality control.
ESD-Safe Manufacturing for Sensitive Electronics
To protect delicate components and ensure signal integrity, we adhere to strict Electrostatic Discharge (ESD) safety protocols throughout our assembly processes.
We Specialize in High-Complexity Assemblies, Including:
- Multi-conductor, high-density wiring
- Precision soldering & terminations
- Shielded & hermetically sealed cable systems
- Signal & power distribution harnesses for advanced electronics
Trusted for Aerospace & Defense Applications
As an AS9100D-certified facility, we provide high-reliability cable solutions for military, aerospace, and defense applications.
Our Capabilities Include:
- MIL-SPEC & AS-grade cable assemblies for defense & aviation
- QPL-approved connectors & harnesses
- Custom-built assemblies for tactical vehicles, avionics, and weapons systems
- Full traceability & documentation to ensure compliance with defense contracting standards
Engineered for the Toughest Environments
Our cable assemblies power critical operations in some of the world’s most challenging conditions.
Industries We Serve:
- Military & Defense – Tactical communication, vehicle wiring, avionics, weapons platforms
- Aerospace – High-speed data cables, EMI-shielded harnesses, cockpit systems
- Mining & Oil & Gas – Explosion-proof, corrosion-resistant cabling for hazardous environments
- Transportation – Heavy-duty, vibration-resistant wiring for rail, off-road, and industrial vehicles
- Industrial Automation – Robotics, control systems, and factory automation
Visit Our Houston Facility—Experience the XACT Technologies Difference
We invite engineers, project managers, and sourcing professionals to visit our Houston facility and see firsthand how we build high-reliability cable assemblies from the ground up.
Our team is ready to collaborate and provide tailored solutions to meet your exact project requirements—on time and on budget.
Schedule a tour or start your next project today!
Let’s connect and discuss how XACT Technologies can help you achieve unmatched reliability and performance in your critical applications.
